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Last Friday our EMS manufacturer produced the first WIFI Extensions. The production preparation was not easy since the WIFI modules are only solderable with a peak temperature of 240°C. We have to produce them lead-free, so this is not an easy task for our manufacturer. Unfortunately the reflow process produced a huge amount of solder bridges.

After some investigation we found the reason for it. Since we were soldering with low temperatures there is not much tolerance for the used materials. It turns out that the surface finish and pad dimensions of the circuit boards do not have the same quality as the circuit boards we got before. The boards are electrically fully usable, but these minor divergences are enough to make troubles. Below is a microscopic image of the stack connector pads of a WIFI Extension (top) and another Extension (bottom):

You can see that the pads are for some reason not completely filled in and the surface finish is of poor quality. To solve the soldering problems we ordered modified stencils and another type of soldering paste. We are currently waiting for both to arrive. We will restart production presumably on friday and use the additional time for testing and to implement more WIFI features (more configuration possibilities). If everything works as expected we will add the WIFI Extension to the shop on next Monday.

We had some customers reporting problems with the LCD 20x4 Bricklet. In some cases, especially in conjunction with the usage of a Dual Relay Bricklet, there seemed to be a problem with non responsive displays or slowly dimming backlights. After some investigation we found a possible reason for this. The I2C Port Extension MCP23017 is used on this bricklet. Unfortunately there is a bug in the reset circuitry of this chip on all of our LCD Bricklets. In some cases it can happen, that the reset circuitry of the IC is triggered. Fortunately we found a workaround for this problem and have shipped LCD 20x4 Bricklets with it since early August. Since the feedback for the LCD Bricklets with the workaround was all around positive, we have to conclude that this was really the reason for the problems. You can recognize a fixed LCD Bricklet by a small capacitor that is soldered between two pins on the big IC in the middle of the LCD 20x4 Bricklet:

If you have the described problems with your LCD20x4 (not responsive or slowly dimming backlight): Please contact us at info@tinkerforge.com, we will replace your old LCD 20x4 Bricklet with one that has the workaround.

In a blog post on May 25th we announced, that we had to stop selling the Chibi Extension and that we want to offer a WIFI Extension as an alternative. Unfortunately, it took us a while to find a suitable WIFI Module.

We tested many demo boards and designed some prototypes. Typically these WIFI modules are intended to be used in industrial applications, so we had different problems to find a suitable module. Problems where low data throughputs and high latencies (problematic with getters), lead time, availability of the modules and connection problems with consumer WIFI routers. Another challenge was that we wanted to use an SPI Interface, most modules offer this interface but it seems that it is rarely used. Therefore it is never well documented.

At first we wanted to use the Wifly module. The implementation was already pretty much done when we found out that it doesn’t work well with consumer WIFI routers. After a lot of back and fourth we now decided to use the GS1011MEES from GainSpan.

This module is on the expensive side, but it has some nice features, e.g.:

• 802.11b/g/n

• WPA/WPA2 Personal and Enterprise

• long range capability (18dBm output power)

A prototype circuit board for this module was ordered at the beginning of this week. The prototype is equipped with an U.FL to SMA pigtail cable, so it is possible to use an SMA Antenna directly and it is possible to use the U.FL connector to connect to a socket in a housing!

Next week we will hopefully get the prototype circuit board, so we can test the product as it will be sold later on. If it passes the tests we will immediately order everything that is needed to start the production.

This means that we unfortunately can’t hold the originally planned release date. But the light at the end of the tunnel is definitely within sight now!

The Delphi bindings are now ready to use!

• Download: https://www.tinkerforge.com/en/doc/Downloads.html#bindings-and-examples

• Installation instructions: https://www.tinkerforge.com/en/doc/Software/API_Bindings_Delphi.html

• API: https://www.tinkerforge.com/en/doc/index.html#bricks

If you find bugs, please report them in the generator git: https://github.com/Tinkerforge/generators

In the last few days we added some of the most wanted new APIs for the existing Bricks and Bricklets, including:

• get_chip_temperature (temperature of microcontroller, available on all Bricks).

• reset (Software reset of microcontroller and stack, available on all Bricks).

• monoflop (Dual Relay Bricklet).

• USB Hotplug (It is now possible to plug in a USB connector in a stack that is already powered by a Step-Down Power Supply, the stack will restart and register on the PC).

• Minimum period of 1us on Servo Brick (was 2000us before).

• configurable time base for Stepper Brick (you can now do something like one step each 2.5 seconds).

• get_all_data/ all data callback (To get all important Stepper Brick messages together).

• new_state callback (This will notify you if a new state is reached, e.g. if the full velocity of the Stepper Motor is reached).

• And lots of small fixes in the Brick Viewer.

You can find all of the changes and links to the new versions on our announcements thread on tinkerunity.